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Background

A major Egyptian fuel marketer operates a network of fueling stations across the country, serving both light-duty vehicles and heavy-duty transport fleets. To meet increasing fuel demand for their heavy-duty vehicle customers, they utilize ultra-high speed dispensers designed to achieve 120 LPM (32 GPM) flow rates for fast fueling. However, with their current setup, they couldn’t reach beyond 100 LPM (26 GPM), impacting fueling efficiency and station throughput.

 

Challenge

The marketer relied on a 2 Hp fixed speed submersible pumps to support their ultra-high speed dispensers, but flow rates remained lower than desired. Despite optimizing dispenser configurations, the system could
not provide the consistent, high-volume fuel delivery required during peak usage periods. This inefficiency led to longer fueling times for customers and reduced station throughput.

 

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Implementation

To address this issue, the marketer adopted the FE PETRO® 2 Hp Variable Speed Submersible Pump equipped with an FE PETRO® Variable Frequency Controller. The variable speed technology dynamically adjusts pump performance based on demand, optimizing fuel flow rates without requiring costly infrastructure upgrades.

 

Variable Speed Pumping System

Automatically adjusts pump speed for optimal flow rates


Provides more consistent fueling compared to fixed speed systems 


Maintains stable performance with fluctuating demand


Reduces energy consumption and system wear

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FE PETRO® Variable Frequency Controller

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FE PETRO® 2 Hp Variable Speed Pump

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RESULTS

The deployment of FE PETRO® variable speed pumps and controllers led to significant improvements

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Increased Flow Rates:

By switching to an FE PETRO® Variable Speed Pump, the marketer experienced a 16% increase in fuel flow rates, significantly improving fueling efficiency.


 

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Minimized Equipment Wear:

By reducing sudden pressure changes, the variable speed system helps prevent wear and tear on fuel system components, extending equipment lifespan and reducing maintenance costs.

 

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Consistent Customer Experience:

Faster fueling times reduced wait times at the dispensers, enhancing customer satisfaction and increasing station throughput.

 

 

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Optimized Energy Efficiency:

The FE PETRO® Variable Frequency Controller allowed the pump to operate at optimal efficiency, reducing unnecessary energy consumption and lowering operational costs.


Conclusion

By adopting Franklin Electric’s Remote Control Solution with OVERSITE™, this New England fuel marketer has optimized their response to power outages, enhanced site uptime, and reduced operational costs. This innovative solution has proven invaluable in maintaining site uptime and enabling remote, proactive management across their expansive footprint, ensuring resilience even during New England’s harsh winter storms.