Overfill Prevention Valve
Overfill Prevention Valve
The Defender Series® Overfill Prevention Valve (OPV) prevents the overfill of an underground storage tank during a gravity-fed product delivery. It employs a revolutionary magnetically-coupled actuator system to provide positive shutoff. This unique method of shutoff eliminates any penetrations in the valve, making it both vapor and leak tight. This also allows for remote compliance testing of the primary functionality at grade level without having to remove the OPV from the tank.
NEXT-LEVEL OVERFILL PREVENTION
The Defender Series® OPV provides safe, rapid, and reliable fuel drops with simple installation, service, and remote testing capability. The secret to this game changer is its revolutionary magnetically-coupled actuator system. The design allows positive shutoff without a single penetration in the valve body, meaning no leak or vapor paths.
Remote Testing
Test the OPV at grade level without having to remove the entire assembly from the riser.
Fuel Compatibility
Each model is designed to meet all major fuel types, approvals, and global performance requirements.
High or Low Flow Drops
Minimal flow path obstructions accommodate high flow fuel drops while also accommodating low flow fuel drops.
No Vapor or Leak Paths
The OPV design allows positive shutoff without a single penetration in the valve body, meaning no leak or vapor paths.
Regulation Compliance
The OPV does not have to be pulled out of the UST to conduct the mandatory 95% tank volume shutoff confirmation test.
Simple Installation
There’s no flaring, riveting, or messy epoxying of drop tubes on site.
Fast visual inspection can be conducted by a single person in a matter of minutes. The magnetically-coupled actuator system along with the testing tool allows for primary functionality testing of the OPV without having to remove the entire assembly from the riser.
Remote Testing Tool
The remote testing tool will actuate the flapper when inserted down the drop tube and slid by the actuator - this is confirmed visually through a window in the tool.
Any Tank Size
To accommodate varying tank sizes, the testing tool handle is segmented into six sections for customization up to 11 feet (3.35 meters) in length.
Gone are the days flaring, riveting, and epoxying drop tubes on site. The Defender Series® OPV utilizes an error proof roll-crimp and thread installation method to achieve a perfectly in-line installation.
Top Adapter
A special, double O-ring top adapter is used to attach the drop tube for easy installation without any drilling, riveting, epoxy or flaring tools.
In-Line Assembly
A perfectly in-line assembly installs smoothly into the riser and can be easily removed for maintenance.
Threaded Connections
With threaded top and bottom drop tube installation, damaged drop tubes can easily be replaced without having to purchase an entirely new assembly.
The Defender Series® represents our most versatile offering of OPVs to date with more approvals and capabilities per model as well as simpler ordering options.
Approvals
Each model is designed to meet all major approvals and global performance requirements.
Fuel Compatibility
Alcohol, gas, and biofuel (E-85, gasoline and biodiesel) compatible models come with hard coated anodized drop tubes for full compatibility.
Drop Applications
For use in direct and remote gravity drop applications with models for coaxial applications.
Minimal flow path obstructions accommodate high flow drops while the magnetically-coupled actuator system also provides reliable positive shutoff for low flow drops.
Flow Rates
The Defender Series® OPV accommodates a broad range of flow rates from 25 gpm to 370 gpm (95 lpm to 1,400 lpm).
High Flow
In high flow applications, the actuator system will hold the flapper in place, only releasing it into the flow of fuel once the float has risen to generate positive shutoff.
Low Flow
In low flow applications, the actuator system will assist by kicking the flapper out into the flow of fuel to generate positive shutoff.
Approvals/Certifications
- CARB certified, VR-101-U (FFS) and VR-102 (OPW®).
- ATEX 2014/34/EU approved.
- EN13616 certified.
- KIWA BRL-K636/03 certified.
- UL 2583 listed and ULc listed, MH21090.
- For all vapor control and liquid control products covered by UL 2583 automotive fuels, only those fuels formulated in accordance with 40CFR80, "Regulation of Fuels and Fuel Additives," and meeting the following ASTM fuel specifications and blend limits:
- ASTM D975 diesel with or without biodiesel blends up to 5% (B5)
- ASTM D7467 diesel with biodiesel blends between 6% - 20% (B6 - B20)
- ASTM D4814 gasoline with ethanol blends up to 10% (E10)
- ASTM D4814 and ASTM D5798 mid-range ethanol/gasoline blends of (E11-50)
- ASTM D5798 high-range ethanol/gasoline blends (E51-83)-Commercially sold as E85
- Isobutanol Fuel Blends (max iBu16) of ASTM D4814 Gasoline (E0) and ASTM D7862 Butanol (2-methyl-1-propanol isomer)
- In addition to Ul 2583 listed fuels, the following fuels are also compatible:
- Biodiesel up to 5% B5
- Biodiesel up to 20% B20
- Biodiesel at 97%-100% B99/B100
- All ASTM Biofuel blends
- Alcohol, gas, biofuel compatible (E-85, gasoline and biodiesel) models come with hard coated anodized drop tubes for full compatibility.
Components
- Pre-flanged aluminum top drop tube
- Roll-crimped top fitting/drop tube
- Protective float sleeve
- Float (shielded by float sleeve)
- Valve Assembly
- Magnetically-coupled actuator
- Threaded bottom drop tube
Dimensions
Operation
The OPV is designed with a primary shutoff that will activate between 85% and 92% of tank volume, depending on tank diameter. After the primary shutoff is actuated the flow through the valve is limited to less than 30 lpm 8 gpm (30 lpm). A secondary positive shutoff will occur at 95% tank volume if filling continues. As the liquid level in the UST approaches 95% capacity, the liquid level raises the float. As the float rises it actuates the external/internal magnetic couplers which release the flapper to be closed by the flow of product. As the float continues to rise, the internal mechanism pushes the flapper further into the product flow to allow actuation at high or low flow rates. This sudden reduction in flow caused by the primary flapper closing creates "line shock" to the fill hose which signals the delivery driver that the tank is nearing 95% capacity. As the float continues to rise to the 95% fill level, the secondary closes, completely stopping the flow of fuel.
| Model Number | Description |
|---|---|
| 708691901 | Defender Series® overfill prevention valve with 5' (1524mm) top drop tube, 8' (2438mm) bottom drop tube |
| 708691902 | Defender Series® overfill prevention valve with 5' (1524 mm) top drop tube, 10' (3048 mm) bottom drop tube |
| 708691921 | Defender Series® overfill prevention valve with 5' (1524 mm) top drop tube, 8' (2438 mm) bottom drop tube, AGB compatible* |
| 708691922 | Defender Series® overfill prevention valve with 5' (1524 mm) top drop tube, 10' (3048 mm) bottom drop tube, AGB compatible* |
| 708692901 | Defender Series® overfill prevention valve with 10' (3048 mm) top drop tube, 8' (2438 mm) bottom drop tube |
| 708692902 | Defender Series® overfill prevention valve with 10' (3048mm) top drop tube, 10' (3048mm) bottom drop tube |
| 708692921 | Defender Series® overfill prevention valve with 10' (3048 mm) top drop tube, 8' (2438 mm) bottom drop tube, AGB compatible* |
| 708692922 | Defender Series® overfill prevention valve with 10' (3048 mm) top drop tube, 10' (3048 mm) bottom drop tube, AGB compatible* |
| 708693901 | Defender Series® overfill prevention valve, coaxial with 6.5' (1981 mm) top drop tube, 8' (2438 mm) bottom drop tube |
| 708693902 | Defender Series® overfill prevention valve, coaxial with 6.5' (1981 mm) top drop tube, 10' (3048 mm) bottom drop tube |
| 708693923 | Defender Series® overfill prevention valve, poppeted coaxial with 6.5' (1981 mm) top drop tube, 8' (2438 mm) bottom drop tube, AGB compatible* |
| 708693924 | Defender Series® overfill prevention valve, poppeted coaxial with 6.5' (1981 mm) top drop tube, 10' (3048 mm) bottom drop tube, AGB compatible* |
| 708534901 |
Remote testing tool, 11' (3353mm) long sectional/collapsible |
| 708535901 |
Roll crimping tool |
| 708530930 |
Replacement roll crimper tool roller bit for retrofit with existing tool |
| 708694901 | Defender Series® overfill prevention valve only with top and bottom adapter, AGB compatible |
| 708694902 | Defender Series® overfill prevention valve only with coaxial top adapter, AGB compatible* |
- *Alcohol, gas, biofuel compatible (E-85, gasoline and Biodiesel) models come with hard coated anodized drop tubes for full compatibility.
Roll Crimping Tool
| Model Number | Description |
|---|---|
| 708535901 |
Roll crimping tool |
| 708530930 |
Replacement roll crimper tool roller bit for retrofit with existing tool |
| CW1 | Cutting Wheel for P.CUT & P.CUT MED |
Remote Testing Tool
| Model Number | Description |
|---|---|
| 708534901 |
Remote testing tool, 11' (3353mm) long sectional/collapsible |
Replacement Parts
| Model Number | Description |
|---|---|
| 85039-DT | Spare drop tube seal |
| 1103942 | Spare adapter O-ring |
| 1103943 | Spare Coaxial adapter O-ring |
| 708526901 | Upper tube adapter kit |
| 708529901 | Coaxial Upper tube adapter kit |
| 708542908 | 8' thread-on bottom drop tube assembly, 2-pk |
| 708542910 | 10' thread-on bottom drop tube assembly, 2-pk |
| 708542910AN | 10' thread-on bottom drop tube assembly, 2-pk, AGB compatible |
| 708542908AN | 8' thread-on bottom drop tube assembly, 2-pk, AGB compatible |
| 70821705 | 5' flanged top drop tube; order in multiples of 4 |
| 70821725 | 5' flanged top drop tube, AGB compatible; order in multiples of 4 |
Brochures
| Title | Type | Size | |
|---|---|---|---|
 |
FFS-0392 Defender Series OPV Datasheet.pdf | 1.13 MB | |
 |
FFS-0393 Defender Series Overfill Prevention Valve Brochure.pdf | 0.68 MB | |
 |
FFS-0559 CARB Certified Defender Series OPV Brochure.pdf | 0.79 MB | |
 |
FFS-0769 Defender Series OPV VR-102 Brochure.pdf | 2.44 MB |
Catalogs
| Title | Type | Size | |
|---|---|---|---|
 |
FFS-0216 (UL) FFS Product Catalog.pdf | 62.67 MB | |
 |
FFS-0807 (EN) Product Catalogue.pdf | 153.77 MB | |
 |
FFS-0367 (UL) Site Starters Ordering Guide.pdf | 64.42 MB |
Manuals
| Title | Type | Size | |
|---|---|---|---|
 |
708548001 OPV Shell Repair Guide.pdf | 1.03 MB | |
 |
TB0318-03 OPV Drop Tube Calculation E-Form.pdf | 0.34 MB | |
 |
TB0617-01 Defender Series OPV Inspection.pdf | 3.43 MB | |
 |
TB0819-02 Defender Series® Overfill Prevention Valve Drop Tube Installation for Australia.pdf | 1.45 MB | |
 |
TB0919-01 Defender Series OPV Drop Tube Installation - Malaysia.pdf | 1.47 MB | |
 |
TB0221-05 Defender Series Remote Fill OPV Inspection.pdf | 1.64 MB | |
 |
F-9044 Defender Series OPV Install Guide.pdf | 12.42 MB | |
 |
F-9044SP Defender Series OPV Installation Guide.pdf | 4.12 MB | |
 |
F-9044FR-ENKIWA Defender Series OPV Installation Guide.pdf | 4.01 MB | |
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F-9044NL-ENKIWA Defender Series OPV Installation Guide.pdf | 4.1 MB | |
 |
F-9044RU-ENKIWA r1 Defender Series OPV Installation Guide.pdf | 4.15 MB |
Drawings
| Title | Type | Size | |
|---|---|---|---|
 |
CD_SSH_708591902_001.stp | STP | 24.24 MB |
 |
CD_SSH_7085909XX_001.pdf | 0.03 MB | |
 |
CD_SSH_7085909XX_001.dwg | DWG | 0.4 MB |
 |
CD_SSH_708534901_001.dwg | DWG | 3 MB |
 |
CD_SSH_708534901_001.pdf | 0.1 MB | |
 |
CD_SSH_70869X9XX_001.dwg | DWG | 0.37 MB |
 |
CD_SSH_70869X9XX_001.pdf | 0.05 MB |